Dismantling and assembly of the generator. AZLK 2141 (Muscovite)

Service and car repairs of 2141 - the Muscovite.
	1. General data
	2. Engines
	3. Power supply system
	4. Cooling system
	5. Transmission
	6. Running gear
	7. Tires, wheels
	8. Steering
	9. Brake management
	10. Body
	11. Electric equipment
		11.1. Wires and safety locks
		11.2. Block of safety locks and relay
		11.3. Scheme of internal connections of the block of safety locks and relay
		11.4. Rechargeable battery
		11.5. Electric equipment installed on cars of fashion. 2141-01, 2335
			11.5.1. G-222 generator
				11.5.1.1. Technical characteristic of the generator
				11.5.1.2. Control checks of the G-222 (581.3701) generator
					11.5.1.2.1. Check of a winding of excitement of a rotor
					11.5.1.2.2. Check of the stator
					11.5.1.2.3. Check of gates vypryamitelny block
					11.5.1.2.4. Check of the regulator of tension
					11.5.1.2.5. Possible malfunctions of the G-222 generator
					11.5.1.2.6. Dismantling and assembly of the generator
					11.5.1.2.7. Replacement of the brush holder
					11.5.1.2.8. Replacement of the bearing of a rotor from the drive
			11.5.2. Starter 35.3708
			11.5.3. System of ignition of the engine of fashion. 2106
		11.6. Electric equipment (21412-01, 214122, 214123 and 23352, 233522, 233523)
		11.7. Electric equipment (2141-01, 21412-01, 214122, 214123 e 2335, 23352, 233522, 233523)
		11.8. Control devices
	12. Electrical circuitries

11-5-1-2-6-razborka-i-sborka-generatora.html

11.5.1.2.6. Dismantling and assembly of the generator

Generator G details - 222

1 – casing;
2 – tension regulator;
3 – basis;
4 – the brush holder with brushes;
5 – conclusion "15" generators (conclusion of "B" of the regulator of tension);
6 – a generator cover from contact rings;
7 – block of the plug of the central conclusion of a winding of the stator;
8 – the isolating plugs;
9 – vypryamitelny block;
10 – contact bolt;
11 – stator;

12 – rotor;
13 – remote plug;
14 – internal washer of fastening of the bearing;
15 – a cover from the drive;
16 – pulley;
17 – external washer of fastening of the bearing;
18 – coupling bolt;
19 – forward ball-bearing of a rotor;
20 – plug;
21 – buffer plug;
22 – podzhimny plug;
23 – condenser

Dismantling

PERFORMANCE ORDER

1. To unscrew screws and to remove a casing 1 assembled with the regulator 2, the basis 3 and the brush holder 4, to remove the condenser 23.

2. To turn off nuts of coupling bolts 18 and to uncover the 15th generator together with a rotor 12.

3. To clamp a rotor in a vice, to turn off a nut of a pulley and a stripper to remove a pulley 16 from a rotor shaft. To take out from a groove on a shaft a segment spline and to uncover 15.

4. To turn off nuts of the screws connecting tips of gates to stator winding conclusions, to take out the 7th plug of a zero wire from a block and to take the stator 11 of a cover of the 6th generator.

5. To turn off a nut of a contact bolt 10 and to remove the vypryamitelny block 9.

Assembly

PERFORMANCE ORDER

Assembly of the generator needs to be made upside-down taking into account the following:
– not coaxiality of openings in paws of covers of the generator has to be no more than 0,4 mm therefore at assembly it is necessary to insert special caliber into these openings;
– the conic spring washer of a pulley the convex party has to adjoin to a nut. Moment of an inhaling of a nut of a pulley of 45 - 72 N · m (4,5 - 7,2 kgfs · м).

11.5.1.2.5. Possible malfunctions of the G-222 generator

11.5.1.2.7. Replacement of the brush holder